68% of small manufacturers still use Excel as their primary production planning tool. 88% of those spreadsheets contain material errors that translate directly into production failures. FreedomDev builds custom manufacturing software — MES systems, shop floor data collection, ERP integrations with Epicor/SAP, and real-time production dashboards — for the SCADA → MES → ERP data flow that modern manufacturing requires. Our expertise helps manufacturers like you overcome the limitations of manual processes and outdated systems.
The manufacturing industry is no stranger to complex workflows and stringent regulations. From tracking Work-In-Progress (WIP) on the shop floor to ensuring compliance with industry standards, manufacturers face unique challenges that require tailored software solutions. At FreedomDev, we understand these challenges and have extensive experience developing custom software that addresses the specific needs of manufacturers.
One of the most critical decisions manufacturers face is whether to implement a Manufacturing Execution System (MES) or an Enterprise Resource Planning (ERP) system. While both systems play crucial roles in modern manufacturing, they serve distinct purposes. Understanding the differences between MES and ERP is essential for making informed decisions about your manufacturing software infrastructure.
By partnering with FreedomDev, manufacturers can leverage our expertise in systems integration, custom software development, and data analytics to create a tailored solution that meets their unique needs. Our team of experts works closely with clients to understand their challenges and develop software that drives efficiency, productivity, and profitability.
We specialize in building custom software for your industry. Tell us what you're dealing with.
Manual data entry and reliance on spreadsheets lead to errors and inefficiencies in production planning, resulting in wasted resources and reduced productivity. These inaccuracies can have a ripple effect throughout the entire production process, leading to delays and increased costs. Moreover, the lack of real-time visibility into production planning makes it difficult to respond to changes in demand or unexpected disruptions. By automating production planning, manufacturers can reduce errors and improve efficiency.
Lack of real-time visibility into shop floor operations makes it difficult to track WIP, monitor machine performance, and respond to production disruptions. This limited visibility can lead to reduced productivity, increased costs, and decreased customer satisfaction. Furthermore, without real-time data, manufacturers struggle to make informed decisions about production planning, inventory management, and resource allocation. By implementing real-time monitoring systems, manufacturers can gain the visibility they need to optimize production.
Manual data collection using clipboards and whiteboards leads to errors, delays, and inefficiencies in production tracking and reporting. This manual process is not only time-consuming but also prone to errors, which can have significant consequences for production planning and inventory management. By automating data collection, manufacturers can reduce errors, improve efficiency, and gain real-time visibility into production operations.
Insufficient quality control measures lead to defective products, recalls, and damage to brand reputation. Inadequate quality control can result from a lack of real-time monitoring, inadequate training, or insufficient resources. By implementing robust quality control measures, manufacturers can reduce defects, improve product quality, and protect their brand reputation.
Challenges integrating MES, ERP, and other systems lead to data silos, inefficiencies, and reduced productivity. These integration challenges can result from a lack of technical expertise, inadequate resources, or incompatible systems. By implementing integrated systems, manufacturers can reduce data silos, improve efficiency, and gain real-time visibility into production operations.
High costs associated with implementing and maintaining custom ERP systems can be a significant burden for small and medium-sized manufacturers. These costs can include software licensing fees, implementation costs, and ongoing maintenance expenses. By exploring alternative solutions, such as custom software development or systems integration, manufacturers can reduce costs and improve efficiency.
We spent $800K customizing an off-the-shelf ERP over three years and it still did not match how our floor actually runs. FreedomDev built us a custom MES and ERP integration in six months for less than half that — and it worked from day one because they built it around our process, not the other way around.
FreedomDev develops custom manufacturing software that automates production planning, tracks WIP, and provides real-time visibility into shop floor operations. Our team of experts works closely with clients to understand their challenges and develop software that drives efficiency, productivity, and profitability. With custom software, manufacturers can reduce errors, improve efficiency, and gain real-time visibility into production operations. (service_ref: custom-software-development)
Learn moreFreedomDev helps manufacturers implement MES systems that integrate with existing ERP and SCADA systems, providing real-time visibility into production operations. Our team of experts ensures seamless integration and provides ongoing support to ensure maximum ROI. With MES, manufacturers can improve efficiency, reduce costs, and increase productivity. (service_ref: systems-integration)
Learn moreFreedomDev develops shop floor data collection systems that replace manual processes, reducing errors and improving efficiency. Our team of experts works closely with clients to understand their data collection needs and develop tailored solutions that drive productivity and profitability. With automated data collection, manufacturers can gain real-time visibility into production operations and make informed decisions. (service_ref: mobile-development)
Learn moreFreedomDev integrates MES and other systems with ERP systems, including Epicor and SAP, to provide a seamless data flow and improve productivity. Our team of experts ensures accurate integration and provides ongoing support to ensure maximum ROI. With ERP integration, manufacturers can reduce data silos, improve efficiency, and gain real-time visibility into production operations. (service_ref: erp-development)
Learn moreFreedomDev develops real-time production dashboards that provide visibility into shop floor operations, enabling manufacturers to make informed decisions and optimize production. Our team of experts works closely with clients to understand their dashboard needs and develop tailored solutions that drive productivity and profitability. With production dashboards, manufacturers can improve efficiency, reduce costs, and increase productivity. (service_ref: business-intelligence)
Learn moreFreedomDev helps manufacturers modernize legacy systems, replacing outdated software with custom solutions that improve efficiency and productivity. Our team of experts works closely with clients to understand their modernization needs and develop tailored solutions that drive ROI. With legacy system modernization, manufacturers can reduce costs, improve efficiency, and gain real-time visibility into production operations. (service_ref: software-migrations)
Learn moreSchedule a technical consultation with our senior architects.
Make your software work for you. Let's build a sensible solution for Manufacturing.
